Tag Archives: #liveupdates

Experimental Zener diode tester

via Dangerous Prototypes

Dilshan has published a new build:

Automatic Zener diode tester is capable of identifying Zener diodes up to 27.5V. Apart from that, it can be used to recognize leads of the diodes/Zeners and detect damaged diodes. This tester is designed using well-known ICs such as MC34063 and PIC16F88.
This unit provides approximately 5% to 15% accurate readings. Based on our observations, the accuracy of this unit can increase by using resistors with 1% tolerance, stable booster circuit, accurate sampling method(s), and with a more optimized PCB layout.

More details on Dilshan Jayakody’s blog. Project files are available on GitHub.

App note: Battery Fuel Gauging LSI [Smart LiB Gauge] for 1-Cell Lithium-ion/Polymer with LC709204F

via Dangerous Prototypes

App note from ON Semiconductor on their Smart Fuel gauge LC709204F. Link here (PDF)

LC709204F is a Fuel Gauge for 1−Cell Lithium−ion/ Polymer batteries. It is a part of our Smart LiB Gauge family of Fuel Gauges which measure the battery RSOC (Relative State Of Charge) using its unique algorithm called HG−CVR2. The HG−CVR2 algorithm provides accurate RSOC information even under unstable conditions (e.g. changes of battery; temperature, loading, aging and self−discharge).

Bus Pirate “Ultra” HDL moves from simulation to real hardware

via Dangerous Prototypes

Latest simulation of Bus Pirate Ultra HDL

The HDL is complete enough to start testing on real hardware. This update puts almost every feature under control of the state machine in the FPGA so commands can be pipelined with repeatable precision. Commands (write/read SPI, set/clear pin, measure voltage, update PWM, enable pull-up resistors, etc) are pushed into a FIFO buffer using a 17bit command/data protocol inspired by the interface of ST7789-based LCDs. When the state machine is enabled the commands are processed in one continuous stream.

Verilog HDL for the FPGA is on github, the latest updates are currently on the command-data-refactor branch. A synthesized version of the bitstream is in the forum.

giggiu16 has already build a v1d. There are a few more boards to give away, if you’d like one please message Ian in the forum.

Bus Pirate Ultra 2.8 inch display and the danger of Taobao suppliers

via Dangerous Prototypes

We’ve been prototyping the Bus Pirate Ultra with a 240 x 320 pixel 2 inch LCD, but it’s just a bit small and hard to read from a distance. A 2.8 inch version is available that fits the full width of the Bus Pirate PCB, with the trade off of bigger pixels/lower pixel density. We bought a few displays from various “manufacturers” on Taobao and made up a daughterboard. It failed spectacularly because the datasheet was so wrong!

Anode and cathode pin locations in the “datasheet”
Anode and cathode position on the actual display

We don’t have to go beyond pin 1 to find a major and obvious error. The datasheet lists pin 1 as the LED backlight anode, and pins 2-5 as the cathode. The printing on the flex connector makes it clear that four cathodes (K1-4) join into a single trace to pin 1. A single anode (A) trace connects to four pads on the connector (pins 2-5). The backlight connections are backwards.

Coincidentally, datasheets for other similar displays (2.8 inch, 50 pin connector) match the corrected pinout. This datasheet just had it backwards. We reversed the backlight power and ground on the PCB by drilling out a trace and creating some strategic solder bridges. While the LEDs light, the display doesn’t respond to any commands so other connections could be wrong.

That’s not all. The flex cable is actually several millimeters shorter than listed in the datasheet, so it can’t reach the connector through the slot in the daughterboard.

We had similar issues with this supplier’s 2 inch display. The dimensions in the datasheet are a bit off, and their sample initialization code doesn’t work. We asked for an updated datasheet and received three different versions, none of which matched the actual display.

Their Taobao page has pictures of a factory and a nice section on after sales support. A charitable guess is that they manufacture runs of custom displays, and sell the excess on Taobao. That would explain all the different datasheets they so readily have available. We tried to get another grab-bag of PDFs for the 2.8 inch display, one of which might match the actual pinout, but at this point they got tired and ghosted us.

Will we stop buying prototyping samples on Taobao and 1688? Definitely not! It’s a great way to see what’s a cheap commodity product. This process plays out in the Shenzhen markets as well, people sell a lot of stuff without knowing exactly what it is. It’s kind of up to us to know what we’re buying, and sometimes it’s a crapshoot. When we find a sample we like, it’s time to send someone up to the factory to meet the boss, drink way too much tea, and ensure we’ll have a steady and consistent supply in the future.

Bus Pirate Ultra prototype v1d: the last alpha

via Dangerous Prototypes

Bus Pirate “Ultra” v1d is stuffed and about half tested. This should be the last alpha “figuring out if we can pull this off” version. New in this revision:

Analog voltage measurement is now done from the FPGA using a 12bit 1 million samples per second ADS7042 Analog to Digital Converter. This will let us pipeline voltage measurement commands with other bus commands and reduce dependency on any specific MCU.

The programmable output power supply is now controlled by a DAC104S085CIMM Digital to Analog Converter chip, instead of the DAC in the MCU. This further reduces our dependency on a specific MCU, and will later allow us to control the voltage regulator from the command pipeline in the FPGA. It may be possible to simulate different power supply conditions and glitches, for example.

A lot more thought went into the programmable output power supply. V1d measures current through a shunt resistor, and we added a small load to test it. There’s several other goodies in there, but we’ll reveal them later.

In addition to sampling voltages on each IO pin from the FPGA, we’re now sampling several other voltages from around the board (power supply output, current consumption, etc) . We swapped the 8 channel 74HCT4051 analog multiplexer with a 74HCT4067 16 channel multiplexer. This part of the board needs some more thought because some of the voltages would be better measured without the divide by 2 resistor divider currently used after the op-amp.

The display daughter board now uses a 0.5mm pitch flex connector. We though these connectors and the flex cables would be a nightmare to work with, but they’re actually a lot of fun. They’re really compact too.

After a little more testing we’ll get to work on v1e, which should be the first beta and possibly the first version ready for a small production run. Find the latest updates and follow a group build of v1d in the forum.

Bus Pirate cables arrive from DirtyPCBs.com custom cable service

via Dangerous Prototypes

We received 100 Bus Pirate cables using our pinout color scheme from DirtyPCBs.com custom cable service. The cables were just over $1 each for 100 pieces.

The primary reason we ordered these now is to get a feel for how the pinout color scheme works in practice before we commit to it permanently.

The leads are 30cm long, which seems a bit unwieldy in real life. The next version will be a few centimeters shorter.

One end is terminated with 1 pin female “DuPont” connectors. These are easy to use with breakout boards and bread boards that have 2.54mm header pins. We’ll need to choose a nice probe hook and mating crimp eventually.

While the wire quality is fine (top), it’s a bit stiff and we’d prefer something really nice for the final cable. The Saleae Logic cable (bottom) has really amazing tangle free wire with great flexibility. We took the Saleae cable to a bunch of wire manufacturers in Shenzhen, but none of them had anything close in terms of quality and flexibility. Our search will continue.