Tag Archives: PCB

Overdrive guitar effects pedal

via Dangerous Prototypes


Eddie over at Bantam Tools shared detailed instructions of how to build this DIY overdrive effects pedal:

This project shows you how to make your very own effects stompbox! We’ll go through the steps of downloading the .brd file, loading the file into our software, milling the board on the Bantam Tools Desktop PCB Milling Machine, and soldering the components. This is a great tutorial for those new to milling printed circuit boards (PCBs) or for those who want practice soldering components to the board as a part of a larger assembly.

More info at Bantam Tools project page.

DIY Capacitive Rotational Encoder on the Cheap with FR4

via hardware – Hackaday

Rotary encoders are critical to many applications, even at the hobbyist level. While considering his own rotary encoding needs for upcoming projects, it occurred to [Jan Mrázek] to try making his own DIY capacitive rotary encoder. If successful, such an encoder could be cheap and very fast; it could also in part be made directly on a PCB.

First prototype, two etched plates with transparent tape as dielectric material. Disc is 15 mm in diameter.

The encoder design [Jan] settled on was to make a simple adjustable plate capacitor using PCB elements with transparent tape as the dielectric material. This was used as the timing element for a 555 timer in astable mode. A 555 in this configuration therefore generates a square wave that changes in proportion to how much the plates in the simple capacitor overlap. Turn the plate, and the square wave’s period changes in response. Response time would be fast, and a 555 and some PCB space is certainly cheap materials-wise.

The first prototype gave positive results but had a lot of problems, including noise and possibly a sensitivity to temperature and humidity. The second attempt refined the design and had much better results, with an ESP32 reliably reading 140 discrete positions at a rate of 100 kHz. It seems that there is a tradeoff between resolution and speed; lowering the rate allows more positions to be reliably detected. There are still issues, but ultimately [Jan] feels that high-speed capacitive encoders requiring little more than some PCB real estate and some 555s are probably feasible.

This project is a reminder that FR4 (whether copper-clad, etched, or blank) shows up in clever applications: copper tape and blank FR4 can be used to quickly prototype RF filters, PocketNC built an entire small CNC tool around FR4, and our own [Voja] wrote a full guide on making beautiful enclosures from FR4.

Filed under: hardware, misc hacks

App note: PCB routing methodology for SuperSpeed USB 3.1 switch family from ON Semiconductor

via Dangerous Prototypes


Routing USB 3.1 traces app note from ON Semiconductor. Link here (PDF)

The introduction of USB Type−C has provided a significant launch opportunity for USB3.1 data rates across an array of platforms from portable to desktop and beyond. This proliferation of Type−C will certainly create challenges due to the high speed nature of the interface. High Speed USB2.0 presented enough of a system design challenge for tiny mobile device OEM’s trying to pass USB eye compliance. A 10X or even 20X increase in data rates will propagate that challenge far beyond the issues that were raised with HS. PCB traces in these systems must be treated as sensitive transmission lines where low-loss impedance control is king. Every effort must be made to make these paths as ideal as possible to prevent signal loss and unwanted emissions that could infect other systems in the device.

Pimp your PCB businesscard full color

via Dangerous Prototypes


Here is a nice PCB businesscard @ smdprutser.nl

As a good electronic hobbiest tradition I started to design a businesscard from PCB material. Downside of all the businesscards (and PCBs in general) is the limited number of colors you can use: FR4, soldermask (with or without copper behind it), silkscreen or bare copper. Since the soldermask is fixed for both sides that was an extra limiting factor.
An out of the box solution I found was decal slide paper. This is a printable plastic film that is used to decorate ceramics or glass. There are clear and white versions and they can be found in most hobby stores. They are easily printed on by an inktjet or laser printer and have thus an infinite range of colors. For this experiment I bought clear film and designed the PCB with black soldermask (needed that color for the front side) and white silkscreen.

More details here.

Magic Mote MSP430G2553 wireless sensor node with NRF24L01+ module

via Dangerous Prototypes


Tom from Magic Smoke writes:

This is my first time designing a PCB for MSP430. I really like the NRF24L01+ booster pack but I would like something smaller to use for remote temperature sensors. With that in mind I’ve designed a 24.5 x 50 mm PCB (2 on a 5×5 cm prototype) featuring MSP430G2553 and an adapter for a 8-pin NRF24L01+ module using essentially the same pinout, with the intention of using the Spirilis library. There’s a jack socket to connect a 1-wire sensor (e.g. DS18B20), a 4-pin header to connect a temperature/humidity sensor (SHT22 or similar), a programming header that gives serial access, and 3 other general purpose I/O pins.

More details at Magic Smoke blog.

DIY programming adapters

via Dangerous Prototypes


Sjaak writes:

Today came in a new batch of PCBs from DirtyPCB.com, of which one is a new revision of the BlackMagicProbe. This revision is almost the same except it has a polyfuse in its powersupply to the target, a dedicated voltage regulator instead of P-FET, its programming header on the 90 degree on the side and a jumper for entering DFU mode. All this goodness is contained in less 5×2 cm PCB space, so quite a bit of PCB estate is left for other purposes and I used panelizing in EAGLE to try another brainfart of mine.
In most DIY projects where pogo pins are used people solder them directly to a wire or pad on a PCB. Despite it looks like it is the way to go, it isn’t. Pogo pins tend to wear out relative quickly as they are only rated for a couple of hundred ‘compressions’, also solder can sip into the pin and ruin its spring.

More details at smdprutser.nl.